Production Technologies

Technology

Sorting

Near-infrared (NIR) technology is widely used for a variety of applications in the plastics industry, including sorting and quality control. NIR spectroscopy involves the use of near-infrared light to analyze the chemical composition and physical properties of materials.

Aiming to bridge a critical gap in packaging recycling, Bakcycle Recycling operates a state-of-the-art facility equipped with advanced TOMRA sensor-based sorting machines. These cutting-edge systems enable the company to process flexible packaging waste with exceptional accuracy and achieve superior purity levels. Through its advanced cloud-based data platform, the system delivers precise quality assessments of all processed materials while real-time analytics continuously monitor operations, preventing material waste and optimizing efficiency throughout the entire recycling process. Using a combination of all these modern technologies ensures that the final product of recycled LDPE is sustainable, of high quality and meets the standards demanded by end customers.

Hot Washing

Through its advanced hot washing and ink separation technologies, Bakcycle Recycling purifies flexible packaging waste from contaminants such as paint and ink, enabling its use in the production of value-added products.

Laser Filtration

The laser filtration stage is considered as the most critical recycling phase, since it serves as a sort of disinfection step for the plastic. The laser filtration machine features heat-resistant components designed to maintain the plastic in its molten state. The quality of recycled plastic output, suitable for use across various applications, depends entirely on the laser filtration system. Thanks to cutting-edge laser filtration systems, Bakcycle Recycling provides high-quality recycled plastics as raw materials to various industries.

Odor Reduction

The recycling of plastic ranks among the most important factors enabling our progress toward sustainable production. Using advanced technology, Bakcycle Recycling successfully eliminates odor problems in post-consumer recycling—both those occurring during the production process and those that might be carried by the granules themselves. This technological breakthrough ensures a completely odor-free final product.